Tag Archives: Intro to Pumps

Minimum Continuous Stable Flow

Centrifugal Pump Flow Operating Regions and Impact on Reliability

Ideally, a centrifugal pump should be operated at or near its best efficiency point (BEP) flow rate in order to minimize the life cycle costs. However, all centrifugal pumps have sweet spots beyond the BEP that will yield acceptable efficiency and reliability.

Excerpt from the Sept. 2016 article from WaterWorld

There are limitations, though, on the minimum and maximum flow rates, beyond which the pumps should not be operated continuously (or for an extended period of time), in order to avoid premature failures.

A first step in avoiding these negative, low-efficiency and low-reliability conditions is to determine the pump BEP, preferred operating region (POR), and allowable operating region (AOR) flow rates. It is especially important to determine these flow regions because not all pump applications are static in nature or closely match the expected system demand. Because of this, pumps are often required to operate over a broad range of flow rates, which can adversely affect the pump efficiency and reliability.

Centrifuge Flow Reliability Factor

A pump will always operate at the flow rate where the pump head-capacity curve intersects the system head-capacity curve. This means that it is also critical to accurately determine the true system H-Q curve, in order to establish the true operating flow rates.

Once these flow regions and the true system conditions are known, actions can be taken to maximize pump operation in the POR and avoid or minimize operation outside the AOR, thus optimizing pump life cycle costs.

BEP Flow Region

Pump performance and service life are optimized around a rate of flow designated as the BEP. At the BEP, the hydraulic efficiency is maximum, and the liquid enters the impeller vanes, casing tongue (discharge nozzle), and diffuser vanes in a shockless manner. At the BEP, flow through the impeller and diffuser vanes (if so equipped) is uniform, free of separation, and well-controlled.

Minimum Continuous Stable Flow

Lower and higher flow rates cause mismatch between the flow and the impeller and casing vanes. This mismatch causes turbulence within the impeller and casing flow passages, which both block the flow passages and increases the local velocities. This increase in velocity increases vaporization (cavitation) within the liquid. The greater this resulting turbulence and cavitation, the lower the pump efficiency and reliability, and the more severe are the levels of vibration, noise and erosion.

>>Read more.


A Complete Line of Pumps for Industry

Vertiflo Pump Company’s Vertical Sump Centrifugal Pumps, Horizontal End Suction Centrifugal Pumps and self-priming pumps are delivered fast, usually in half the typical lead time. Vertiflo’s vertical sump pump line offers up to 3000 GPM, 250′ Heads and 26′ depth. The horizontal end suction pump line offers up to 3000 GPM and 300’ Heads.

Vertiflo pumps are designed for nonresidential applications and currently over 20,000 are operating successfully worldwide. Vertiflo is recognized as a quality manufacturer of dependable pumps, and continues to grow and encompass new applications in the pump industry.

What is a Centrifugal Pump?

centrifugal pump is a machine that uses rotation to impart velocity to a liquid and then converts that velocity into flow.

Excerpt from introtopumps.com

Let’s break that definition down into its components so that we can consider each one in turn:

  1. A centrifugal pump is a machine.
  2. A centrifugal pump uses rotation to impart velocity to a liquid.
  3. A centrifugal pump converts velocity into flow.

Every centrifugal pump includes an assembly of mechanical components that make operation of the pump possible. This mechanical assembly includes the pump shaft mounted on bearings, the sealing mechanism that keeps the pump from leaking excessively, structural components designed to handle the stresses and loads imposed on the pump during operation, and wear surfaces that allow the pump to be repaired and returned to its original specifications.

Every centrifugal pump includes an impeller. The impeller is the hydraulic component that rotates to impart velocity to the pumped liquid.

Every centrifugal pump includes a casing. The casing is the hydraulic component that captures the velocity imparted by the impeller and directs the pumped liquid to the pump discharge point.

At the most fundamental level, a centrifugal pump consists of just these three components:

  1. An impeller that rotates and imparts velocity to a liquid.
  2. A casing that captures the velocity generated by the impeller and transforms that velocity into a stable flow.
  3. An assembly of mechanical components that makes it possible for the impeller to be rotated within the pump casing.

>>Read more.


A Complete Line of Pumps for Industry

Vertiflo Pump Company’s Vertical Sump Centrifugal Pumps, Horizontal End Suction Centrifugal Pumps and self-priming pumps are delivered fast, usually in half the typical lead time. Vertiflo’s vertical sump pump line offers up to 3000 GPM, 250′ Heads and 26′ depth. The horizontal end suction pump line offers up to 3000 GPM and 300’ Heads.

Vertiflo pumps are designed for nonresidential applications and currently over 20,000 are operating successfully worldwide. Vertiflo is recognized as a quality manufacturer of dependable pumps, and continues to grow and encompass new applications in the pump industry.