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Horizontal Centrifugal Pump

Horizontal Vortex Pump, Provides Unrestricted Flow, Impeller Not In Contact with Solids Being Pumped

Vertiflo Pump Company offers a rugged, dependable Series 1600 Industrial Horizontal Centrifugal Pump Vortex Sump for service in industrial and municipal applications. Fully recessed vortex impeller design provides an unrestricted flow since the impeller is not normally in contact with the solids being pumped. Industrial process applications include slurries, fragile food processing solids, pulpy solids, oils, pollution control and wastewater treatment. Solids handling up to 4” diameter spheres. 

The Series 1600 is designed for long life in severe services with heads to 170 feet, temperatures to 250° F with flows to 1600 GPM. Construction options include cast iron, 316 stainless steel fitted, all 316 stainless steel, Alloy 20 and CD4MC. Model 1620 has a 0.875” shaft diameter with 1.25” sleeve, Model 1626 has a 1.25” shaft diameter with a 1.625 diameter sleeve. Positively driven and gasketed, protecting motor shaft from liquid being pumped.

Use any NEMA Standard JP Shaft Motor, standard JP shaft extension allows for easy interchangability to packing, standard mechanical seal or optional single or double mechanical seals of various designs and materials of construction. All pumps are designed with back pull-out feature which allows for removal of all pump rotating components without disturbing the piping connections.

All suction and discharge openings are flanged for installation ease and integrity. All impellers have wiping vanes which reduce axial loading and prevent dirt from entering the sealing area. Impeller is keyed to shaft, and an impeller locking screw assures positive attachment. Vortex-type concentric design casing has extra heavy wall thick-ness for corrosion allowance. Three brackets fit all pump sizes.

All Vertiflo pumps are delivered fast, usually shipped in one-half the typical lead time. 

Vertiflo Pump Company, 513-530-0888, www.vertiflopump.com

Sewage Ejector Pump

Industrial Vertical Non-Clog Sewage and Waste Ejector Pumps with Heads to 100 feet

The Vertiflo Pump Company offers a rugged, dependable Model 700 industrial vertical non-clog sewage ejector pump for service in industrial wastes, sanitary wastes, process wastes and rendering wastes. The Model 700 is designed for long life in tough services with heads to 100 feet TDH and flows to 1500 GPM. 1.5 inch (Model 724) and 1.25 inch (Model 720) diameter shaft sizes are standard. The impeller is a fully enclosed two vane non-clog design with wiping vanes which reduce axial loading and prolong bearing life. Wiping vanes aid in keeping particles from behind impeller and pump bearing assembly. The impeller is secured to the shaft by taper fit with woodruff key/nut. There is a flanged discharge on all sizes. Designed specifically for solids handling, the 700 Series incorporates a long radius elbow, reducing friction loss and allowing smooth flow thru the discharge pipe.

The 700 Series has high-thrust angular contact ball bearing, external impeller adjustment and grease lubricated pump and line shaft bearings. Pump setting increments of 1′-0″ for sump depths up to 26′-0” are offered. The standard pump lower bearing assembly consists of a choker ring and two guide bearing bushings compatible with the liquid. The standard intermediate bearing assembly consists of two guide bearings compatible with the liquid and is standard when pump length exceeds 6 feet. Standard bronze bearings come with grease lubrication. Rubber or carbon graphite are optional.

Vertiflo Pump Company’s vertical, horizontal and self-priming pumps are delivered fast, usually in half the typical lead time!

Vertiflo pumps are designed for nonresidential applications and currently over 20,000 are operating successfully worldwide. Vertiflo is recognized as a quality manufacturer of dependable pumps, and continues to grow and encompass new applications in the pump industry.

Vertiflo Pump Company, Inc. was established in 1979 to design, sell and build packaged lift stations. Since 1981, Vertiflo has concentrated on manufacturing vertical process pumps, sump pumps, end suction pumps and self-priming pumps in cast iron, stainless steel and special alloys.

Vertiflo Pump Company, 513-530-0888, www.vertiflopump.com
Sewage Ejector Pump
Sewage Ejector Pump
Vortex-Vertical-Sump-Pump-Cut-A-Way

Vortex Vertical Sump Pump Design Provides Unrestricted Flow

Vertiflo Pump Company offers a rugged, dependable Series 900 Industrial Vertical Immersion Vortex Sump Pump for service in industrial and municipal applications. Vortex design provides an unrestricted flow since the impeller is not normally in contact with the solids being pumped. Applications include chemical slurries, fragile food processing solids, paper & pulpy solids, petroleum and oils, sewage, wastewater treatment, and textiles. Solids handling up to 4” diameter spheres. Designed for long life in severe services with heads to 170 feet, temperatures to 350° F, pit depths up to 26 feet deep with flows to 1600 GPM. Construction options include cast iron, 316 stainless steel fitted, all 316 stainless steel, Alloy 20 and CD4MC. All Vertiflo pumps are delivered fast, usually shipped in one-half the typical lead time. 

Vortex-Vertical-Sump-Pump-Cut-A-Way
Vortex Vertical Sump Pump design impeller is not normally in contact with the solids being pumped.
Vortex-Vertical-Sump-Pump
Vortex Vertical Sump Pump Design Provides Unrestricted Flow

Understanding the New DOE Pump System Testing Procedures

This is the first time the DOE has developed rules to determine the efficiency of pump systems.

by Thomas Lowery & Jack Creamer, from PUMPS & SYSTEMS

After many years of study, analysis and discussion, the U.S. Department of Energy (DOE) has released new rulemaking that defines a pump system efficiency test procedure, 10 CFR Parts 429 and 431 – Energy Conservation Program: Test Procedure for Pumps.

Energy conservation has been a focus for both the private and public sectors for years, but this is the first time the DOE has developed rules to determine the efficiency of pump systems.

Pumps represent more than 50 percent of all potential energy savings of motor-driven loads. Furthermore, energy costs associated with pumping applications represent approximately 40 percent of the total cost of ownership for the life of that pump.

Because pumps are a major consumer of electric energy, the DOE pump system guidelines have been the topic of discussion for several years. This is the first time that the government has taken steps to address energy usage in the previously unregulated pump industry.

This rule does not include information on any action that the DOE will take against inefficient systems; however, it lays the groundwork for future rules detailing efficiency level requirements and subsequent penalties for noncompliance. Many pump users remember the process that the DOE and the Environmental Protection Agency (EPA) underwent to develop minimum efficiency standards for electric motors nearly a decade ago and the resultant laws governing minimum allowable motor energy use as detailed in 10 CFR Part 31 of the 2010 Energy Conservation Standard for small electric motors.

The process started with the Energy Policy Act of 1992, which required that certain types of motors sold in the U.S. after October 1997 meet or exceed minimum efficiency standards.

Efficiency guidelines continued to expand with the Energy Independence and Security Act, setting the minimum efficiency for motors above 1 horsepower (hp) (signed in December 2007), followed by the DOE Small Motor Rule that set minimum efficiency requirements for certain electric motors between 0.25 and 3 hp in 2015.

Measuring Pump System Efficiency
Pump system efficiency typically has been measured only when a system is operating at 100 percent capacity (speed, flow and head pressure).

This full load and speed point of operation, while important, did not represent where most installed pump systems ran for long periods of time. Even if throttle valves or other mechanical bypass means were used to vary system flow and pressure, the overall system rarely ran at 100 percent capacity.

This new efficiency test procedure requires that measurements be taken at different key load points, gauging the system’s efficiency at varying loads to provide a more holistic understanding of the pump system’s overall energy use.

Addressing Pump System Efficiency
This rulemaking will be applied to new pump systems and will not mandate any updates to installed pumps. The regulations underscore the importance of energy efficiency for all pumping systems across all industries—both to reduce environmental impact and to improve the bottom line.

Schneider-Electric-table-for-0616
Table 1. Load profiles based on pump configurationTable 1. Load profiles based on pump configuration

Fortunately, most pumping systems can be adapted to increase system efficiencies without incurring high installation costs associated with replacing mechanical equipment.

Technologies designed to increase process efficiency and provide detailed information on energy use have been evolving. One such technology is modern variable frequency drives (VFDs), devices designed to electronically vary a motor’s speed to match demand within a given process. VFDs have become an important contributor to overall pump system efficiency gains without sacrificing system performance.

Schneider-Electric-graph-for-0616
Figure 1. For energy savings opportunities on motor-driven loads, pumping applications account for slightly more than 50 percent of all savings.Figure 1. For energy savings opportunities on motor-driven loads, pumping applications account for slightly more than 50 percent of all savings. (Courtesy of Schneider Electric)

In addition to the motor control functions, VFDs can offer greater insight into the level of efficiency for their respective processes. With that knowledge, the process owner can make changes to run the system more efficiently.

Contributing to the Guidelines

As with the majority of federal guidelines, this rule was developed through years of study and with the input of independent industry groups. The Air-Conditioning, Heating and Refrigeration Institute (AHRI) is one group prominently referenced in the legislation. This rule comes on the heels of that organization’s recently published VFD standard, AHRI Standard 1210 (IP) and 1211 (SI) Performance Rating of Variable Frequency Drives, which addresses system efficiency by focusing on the drives.

By adding a VFD, it is possible to reduce a pumping system’s electrical consumption by at least 30 percent. However, it was difficult to understand which drives provide greater process efficiency.

The AHRI standard represented the first independent, nationally recognized performance standard in the industry for VFDs, allowing users and consulting engineers to better specify VFDs based on published performance data verified by credible third-party testing. To achieve the Standard 1210/1211 Certification, manufacturers must complete a detailed process, including independent testing of three VFD measurements:

  1. Combination drive/motor efficiency at defined speed and load points
  2. Total harmonic current distortion at drive input terminals
  3. The rate of voltage change over time (Dv/Dt) of drive output waveform measured at motor input terminals with 6-, 15- and 30-meter cable lengths

The first of these three criteria seeks to reach the same goals as the new DOE testing method—measuring efficiency at different defined load points. This is a critical point because the DOE guideline states that “AHRI 1210–2011 specifies appropriate power supply tolerances so that both pump manufacturers and DOE enforcement testing can be confident with the establishment and verification of ratings of VFDs sold with pumps.” This means that, when the DOE begins to require system efficiency verification, those with AHRI-certified VFDs in their systems will be able to reference the independently verified AHRI data from the certification process to show that their systems meet the DOE requirements.

The option available for those not using AHRI-certified systems is to test and verify compliance using the new method of test, which can be costly, time-consuming and cumbersome for multiple sizes and types of each component: the VFD, motor and pump.

References
ASHRAE Journal, Feb. 2016; p.58-59

New Base Mounted Low Flow Horizontal Centrifugal Pump

Vertiflo 1400LF Low Flow Horizontal Pump
Vertiflo 1400LF Low Flow Horizontal Pump

Vertiflo Pump Company’s Model 1400LF “Low Flow” is used for a wide range of applications including boiler feed, condensate, chemical process, washdown and spray washers. Capacities to 50 GPM, heads to 345 feet TDH, and temperature to 250˚ F. Back pull-out construction allows for easy inspection or service/ maintenance without disturbing the piping to the pump, an important cost-saving feature. Radial vane impeller has external impeller adjustment. Packing or various mechanical seal arrangements are available as standard options. Construction material selection includes ductile iron, bronze fitted, 316 stainless steel fitted and all 316 stainless steel.

Horizontal base-mounted end suction pumps are designed for use with any T or U-frame motor, or with virtually any type of drive, also available as a vertical wet pit pump.

Vertiflo Pump Company, 513-530-0888, www.vertiflopump.com

Vertiflo 700 Series Vertical Sewage Ejector Pump

 Vertiflo 700 Series Vertical Sewage Ejector Pump

Vertiflo 700 Series Vertical Sewage Ejector Pump

MODELS 720 & 724 Industrial Vertical Sewage Ejector Pumps – WIDE RANGE OF APPLICATIONS: Industrial Wastes, Sanitary Wastes, Process Wastes, Rendering Wastes, Pollution Control; CAPABILITIES: Capacities to 1500 GPM, Heads to 100 Feet, Pit Depths to 26 Feet; CONSTRUCTION: Cast Iron